The blob at the end of the pin is usually the end of the wire, melted. When you heat the wire enough, it simply melts back onto itself, and forms the ball. Also, close to where metal is heated, it becomes more pliable. Perhaps this was the cause of the ball coming off, if there was some space between the ball & the pearl, and it was knocked or pushed, it may have broken at that point. If the pearl is right up against the ball, it protects the softest part of the wire.
I think most of the "Lowly Beaders" earrings are made using fully drilled pearls, so there are sure to be lots of gorgeous design ideas, which could be interpreted in precious metal, from those sources.
Also, I am in total awe of granulation! Those tiny balls are fused to the surface, by heating the metal *almost* to the point where it melts, bearing in mind, that small pieces of gold melt quicker than larger pieces, and the temperature is very hard to gauge, while the whole thing is nearing glowing cherry red. An absoulute triumph, Carolyn![/Q"
It is possible for a little granulation ball to get knocked off if for some reason it didn't fuse properly. Usually they are pretty firm attached but I wouldn't think of them as something hard wearing..like on a ring or bracelet where they can be knocked about. Earrings should be fine. Like purlgurl I am totally in awe of the process. Very tricky.
As for the ball on an eye pin , occasionally you might have a wire/ball that has been a bit overheated during the process of forming and the wire melts a bit too much creating a thinner , weaker spot next to the ball. This is normally noticeable and should be scrapped as they break off quite easily.
Personally I'm not a fan of using fully drilled pearls for earrings. They are often left over pearls from a necklace rather than pearls selected specifically for earrings. This does, of course, mean that they are a good money maker as they are less generally much less expensive. Good to use in fun designs.